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The bottom line is that while you can safely operate your fireplace with minor cracks in the firebox, you must call a professional chimney repair service as soon as you notice damage to protect your family and home.
It is normal to see some cracks in the mortar joints of your outdoor fireplace. Cracks appear because of environmental factors, mainly moisture and freezing temperatures. An outdoor fireplace gets much more exposure to these environmental factors. It is important to keep moisture out of the flue and out of the firebox. At the same time, hard-driven rain is going to soak the materials. Additionally, humidity is a pervasive source of moisture that cannot be prevented.
Another possible factor can be excessive heat. Excessive heat is caused by using accelerants like fire starters, lighter fluid, gasoline, or petroleum solids. Excessive heat results from building a fire that is too big for the firebox. Too much heat wears out the firebrick and the mortar, causes cracks and other damage, and is generally an unsafe practice.
While there are DIY options and plenty of advice online, Round Grove Products recommends always using refractory cement to repair hairline cracks and always using a licensed chimney sweep or firebrick restoration contractor to address any cracks in the mortar joints or to repair damaged mortar and bricks in the firebox. With proper maintenance and repair, you should be able to enjoy your outdoor fireplace without cracks for many years.
Anytime there is chimney movement, the result can be cracks in the masonry and mortar. There are various mistakes during construction that can lead to premature damage. For example, a gap of air space should exist between the flue lining and the chimney. If there is no gap, the expansion of the flue that occurs when the fireplace is in use can crack the surrounding brick. Another example of poor construction is if a portion of the chimney leans and/or is unsupported, such as in the attic.
There are times when wind creates cracks in a new chimney. The mortar that holds masonry together is strengthened over a course of weeks and months. Strong winds can cause tension on a new chimney, resulting in cracks. The way this particular problem can be avoided is by installing steel rods inside the chimney structure.
A cracked chimney should not be ignored because of potential dangers. One threat is that the chimney structure could begin leaning and collapse altogether, which could cause injury and the need for a costly rebuild. Another danger is that the fireplace may not function properly. Toxic fumes that are supposed to exit through the chimney could seep into the home, if the chimney flue is also cracked.
Make Sure You Have the Right Tools Before tackling your fireplace project, consider which materials you plan to use. Ensure that you have the right materials in terms of mortar, trowels and brick.
You may not feel confident enough to fix your fireplace hole yourself, and you may not want to pay someone to do it, masonry workers are few and far between and often expensive. Even with the best patch job, you may not get the permanent and efficient results you want. Consider the easiest solution to fixing holes in your brick fireplace.
The answer lies in a couple of areas. If you bond a block or brick wall with mortar and that wall settles naturally, the easiest link will give, in this case, it would be the mortar. If you had concrete in between all of the blocks, your block may crack and give instead of the weaker mortar. Since you can not prevent settling, the best idea is to ensure the damage from settling is minimal. Repointing (filling back in) mortar joints is a lot cheaper than replacing a bunch of blocks or brick. Secondly, mortar has much higher air content which creates pockets for frozen water to expand into. Water will always get into the mortar and it is intentionally designed to create air pockets for when that water freezes.
We typically see the refractory panels wearing out with a factory-built firebox, leading to cracks, either in the panel itself or around the joints. Cracks and gaps in the firebox can allow toxic gases to enter your living room or allow heat to contact the combustible materials behind your fireplace and chimney, putting your family at risk of fire. Firebox deterioration, once started, will only get worse, which is why you must call a professional chimney repair service at the first sign of trouble to keep your fireplace safe and avoid expensive repairs down the road.
For cracked or loose bricks and mortar, we may use a process called tuckpointing to fix the problem. Tuckpointing involves removing the damaged mortar and replacing it to restore strength and stability.
Creosote, the black or brown residue of combustion that collects on the inner surfaces of a chimney flue liner, is highly flammable. If allowed to build up, it can catch fire, causing cracks in "fireproof" brick, stone or clay flue liners and allow heat to reach nearby wood framing and other combustible materials in your home. A dirty chimney is the cause of many house fires each year.
Moisture can also cause masonry to crack. It can seep into the tiny pores in your brick and mortar where small amounts of water can settle. If it gets cold enough to freeze, the water will expand enough to weaken and even crack masonry. This is why it is important to protect your chimney from moisture with sealants and a chimney cap.
Panels are also cracked when moving adding or moving large logs in the fireplace. Care should be taken to assure that the logs are not thrown against the panels. Thermal shock from through water on the fire can also cause refractory panels to crack. Proper curing of replacement panels is critical to assure that the panel will last a long time. 2ff7e9595c
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